Enabling real-time quality control in the production line, reducing defects and improving consistency.

1

Electrode Manufacturing QC

  • Slurry Viscosity & Homogeneity Check (Viscometers, Rheometers)

  • Coating Thickness & Uniformity Check (Laser/Optical Thickness Sensors)

  • Electrode Drying Quality Check (IR/Thermal Imaging Sensors)

  • Particle Size & Dispersion Analysis (Microscopy, Spectroscopy)

  • Electrode Density & Porosity Check (X-ray or Ultrasonic Inspection)

2

Cell Assembly QC

  • Electrode Cutting Precision Check (Laser Inspection, Edge Defect Detection)

  • Electrode Alignment & Positioning Check (AI-based Vision Inspection)

  • Separator Integrity & Wrinkle Detection (Optical/Ultrasonic Scanners)

  • Electrolyte Filling Volume Accuracy (Mass Flow Meters, Weight Sensors)

  • Vacuum Sealing & Leak Detection (Helium Leak Test, Pressure Sensors)

3

Cell Formation & Aging
QC

  • Voltage & Current Performance Check (Battery Cyclers, Electrical Testers)

  • Internal Resistance & Impedance Check (Electrochemical Impedance Spectroscopy - EIS)

  • Gas Evolution & Pressure Check (Gas Sensors, Pressure Transducers)

  • Thermal Stability Check (Infrared Sensors, Temperature Probes)

4

Final Cell Testing & Safety QC

  • Cell Dimension & Weight Check (Precision Scales, Micrometers)

  • High Voltage Insulation & Dielectric Test (Hi-Pot Testers)

  • Drop & Vibration Testing (Mechanical Stress Testing Machines)

  • Thermal Runaway Detection (Thermal Imaging Cameras, Overheat Sensors)

  • End-of-Line Functional Testing (Automated Test Stations, BMS Integration Testing)