Supply Chain Ecosystem

Stages of the Battery Supply Chain
1. Raw Material Extraction
  • Lithium: Australia, Chile
  • Cobalt: DRC (Democratic Republic of Congo)
  • Nickel: Indonesia, Philippines
2. Material Refining
  • Purifying ores and compounds
  • Mostly done in China (over 60% of global refining capacity)
3. Component Manufacturing
  • Electrode powders, separators, binders
  • Done in South Korea, Japan, China
4. Cell Manufacturing
  • Plants in China, South Korea, US, EU
5. Battery Packs & BMS Integration
  • Automotive OEMs or Tier 1 suppliers
6. End-of-Life and Recycling
  • Pyrometallurgy or hydrometallurgy
  • Companies: Redwood Materials, Li-Cycle

Challenges & Solutions

Challenge Example Mitigation
Geopolitical Risk Cobalt from DRC Use LFP or solid-state
ESG Concerns Water use in lithium mining Brine-free extraction
Supply Chain Delays Vacuum sealing Onshore manufacturing

Case Study: Ford & Redwood Materials

Ford partners with Redwood to build a closed-loop battery supply chain in North America, reducing costs and reliance on imports.