Project Commissioning Services
From pre-commissioning to installation and system validation, we ensure smooth execution of battery production setups.
Pre- Commissioning Phase
Regulatory Compliance & Permits:
Ensure all legal, environmental, and safety approvals are in place.
Supplier Coordination:
Verification of machinery and raw material supply chain.
Infrastructure Readiness:
Check facility utilities like power, water, HVAC, and exhaust systems.
Clean Room Validation:
Ensure required environmental conditions for cell production (humidity, dust control, etc.).
Equipment Installation & Calibration
Machinery Installation:
Electrode manufacturing (coating, drying, calendaring)
Cell assembly (cutting, stacking, winding, electrolyte filling, sealing)
Formation, aging, and testing equipment
Calibration & Functional Testing:
Alignment and precision checking of coating and cutting machines.
Validation of electrolyte filling systems.
Vacuum drying system testing to ensure moisture-free conditions.
Process Commissioning & Validation
Trial Production Runs:
Produce test batches to assess process efficiency.
Optimize electrode slurry mixing, drying parameters, and electrolyte filling.
Trial Production Runs:
Fine-tune automation parameters (speed, pressure, temperature).
Minimize defects (e.g., electrode misalignment, separator wrinkles).
Quality Control & Testing:
Capacity, impedance, cycle life, and safety tests.
Thermal and abuse testing for safety compliance.
Safety & Compliance Checks
Fire & Explosion Safety:
Ensure proper handling of lithium, electrolytes, and solvents.
Installation of fire suppression systems and emergency response plans.
ESD (Electrostatic Discharge) Control:
Proper grounding and anti-static measures in sensitive areas.
Battery Management System (BMS) Integration:
Ensure proper communication between cells and monitoring systems.
Workforce Training & SOP Implementation
Operator Training:
Handling raw materials, machine operation, and troubleshooting.
Safety protocols and emergency response drills.
Standard Operating Procedures (SOPs):
Documentation of process parameters, maintenance schedules, and quality standards.
Final Validation & Full-Scale Production
Production Stability Testing:
Ensure consistent cell performance across multiple production cycles.
Supply Chain Readiness:
Validate logistics for raw material procurement and product distribution.
Handover to Operations Team:
Final acceptance tests and operational readiness check.
