Aluminum Mesh Foil – 290 mm Width × 15 µm Thickness

Matlabs Technologies offers Aluminum Mesh Foil, a high-performance current collector material engineered for advanced battery and energy storage applications. With a precisely controlled mesh structure and uniform thickness, this foil supports enhanced electrolyte access, stable electrical conductivity, and improved electrode performance in lithium-ion and related systems.

Material Code:MT-MAT-2025

Specifications:

Material Aluminium
Purity > 99.99%
Length ~100 meter
Width 290mm (260mm mesh pattern area and 15mm flat margin on each side)
Thickness 15 μm
Pore Size 0.25mm
Spacing

0.8mm

Key Functional Benefits

• Enhanced Surface Interaction

 Mesh structure increases surface area, improving electrolyte access and electrode kinetics.

• Excellent Electrical Conductivity

 Aluminum base metal ensures efficient electron transport with minimal resistance.

• Uniform Thickness Control

 Precision processing delivers consistent foil thickness for reliable current collection.

• Improved Mechanical Handling

 Mesh configuration offers flexibility and strength during electrode assembly.

Processing & Compatibility

• Ideal for lithium-ion, sodium-ion, and hybrid battery formulations

• Compatible with standard electrode coating processes (slurry coating, drying, calendaring)

• Works with PVDF, SBR/CMC, and hybrid binder systems

• Suitable for pouch, cylindrical, and prismatic cell designs

Recommended Applications

• Aluminum current collector in battery electrodes

• Mesh-enhanced conductive interfaces

• Emerging energy storage systems with mesh battery formats

• R&D and pilot-scale battery development

• Advanced electrode architecture investigations

Handling & Storage

Store aluminum mesh foil in a clean, dry, and anti-corrosion environment to prevent oxidation or contamination. Handle with gloves to avoid fingerprints and surface impurities. Avoid physical deformation during storage and transport.

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