IEST Coin Cell Automatic Assembly System(CAAS Series)

Introduction: The Automated Coin Cell Assembly Machine (CAAS) integrates a high-precision robotic arm, machine-vision inspection, and auto-sealing to achieve rapid, precision assembly of coin-type lithium batteries with minimal training. It cuts labor costs, ensures dimensional consistency, reduces retests, and accelerates electrode/electrolyte evaluations for Li-ion and Li-metal R&D and production.

Features:

  1. High-precision Robotic Arms for Precise Grasping: Precise gripping of curled electrodes achieves coin cell assembly concentricity within ±0.2mm.
  2. Electrolyte Automated Switching/Washing: Specialized fixtures for different material types, along with automated electrolyte switching and washing functions, effectively prevent cross-contamination.
  3. Specialized Material Fixtures: Specialized fixtures for different material types, completely eliminating cross-contamination
  4. Save Time With High Throughput Assembly: Equipped with a 200-unit material rack, CAAS supports high throughput rapid auto-assembly while minimizing repetitive mechanical operations.
  5. Automatic Sealing Module: The sealing module ensures precise control over pressure and thickness, significantly improving sealing integrity.
  6. Full-process intelligent Monitoring: A dual CCD vision system provides real-time monitoring of material status throughout the process, making battery data traceable and transparent.
  7. Reduce the Skill Threshold for Operators: The CAAS system significantly lowers the skill threshold for operators, allowing staff to master coin cell assembly without intensive training.

Application:

  • Coin Cell Assembly Solutions For Lab & Industrial-scale
  • Automated assembly of electrode intercalations
  • Systematic evaluation of the electrochemical performance of lithium (sodium) battery positive and negative electrode materials.
1. Introduction
1.1 The Significance of Coin Cells

As the new energy industry continues to evolve, the development and testing of new materials are essential. In addition to evaluating conventional physical and chemical properties (such as particle size, BET surface area, XRD, SEM, etc.), it is even more important to conduct preliminary electrochemical performance testing and evaluation of materials and products fabricated with new processes. As a critical step in new-energy R&D, coin cell assembly quality directly determines the accuracy of material performance assessments.

1.2 Type of Coin Cell: CR/BR

Common models are: CR2032/2430/2025/2016, etc. The first 2 digits are diameter (in mm) and the last 2 digits are thickness (in 0.1 mm).

2. The Structure of Coin Cell
3. Coin Cell Assembly Process

Although the structure of coin cell is relatively simple compared to full cells, the preparation process is the same, which requires slurry coating at the powder end, rolling, punching and weighing of the electrode, coin cell assembly, and finally electrical performance testing.

4. Product Introduction: Next-Gen Coin Cell Assembly Solutions For Lab & Industrial-scale

The Automated Coin Cell Assembly System (CAAS) integrates a high-precision robotic arm, machine-vision inspection, and auto-sealing to achieve rapid, precision assembly of coin-type lithium batteries with minimal training. It cuts labor costs, ensures dimensional consistency, reduces retests, and accelerates electrode/electrolyte evaluations for Li-ion and Li-metal R&D and production.

5. Features:
5.1 High-precision Robotic Arms for Precise Grasping

Precise gripping of curled electrodes achieves assembly concentricity within ±0.2mm.

5.2 Electrolyte Automated Switching/Washing

Specialized fixtures for different material types, along with automated electrolyte switching and washing functions, effectively prevent cross-contamination.

5.3 Specialized Material Fixtures

Specialized fixtures for different material types, completely eliminating cross-contamination

5.4 Save Time With High Throughput Assembly

Equipped with a 200-unit material rack, CAAS supports high throughput rapid auto-assembly while minimizing repetitive mechanical operations.

5.5 Automatic Sealing Module

The sealing module ensures precise control over pressure and thickness, significantly improving sealing integrity.

5.6 Full-process intelligent Monitoring

A dual CCD vision system provides real-time monitoring of material status throughout the process, making battery data traceable and transparent.

5.7 Reduce the Skill Threshold for Operators

The Automatic coin cell assembly machine significantly lowers the skill threshold for operators, allowing staff to master coin cell assembly without intensive training.

6. System Features:

Download detailed product technical specifications for more details

Are you interested? Contact our sales department now

Sai Praneet / Sales Manager
+91 87792 72465
Sales Department
sales@matlabs.in

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